EfficientNet-B3 for iron ore pellet quality control: real-world image classification with high accuracy

Document Type : Research Paper

Authors

Faculty of Electrical and Computer Engineering, Sirjan University of Technology, Sirjan, Iran.

10.22059/ijmge.2025.395689.595261

Abstract

This study proposes a deep learning–based quality control method for iron ore pellet production using real-world image classification. An EfficientNet-B3 architecture classifies pellet images into four size categories: very small, small, medium, and large. Trained on 17492 images captured under realistic conditions, the model achieved a classification accuracy of 99.9%, outperforming alternative architectures, including ResNet50, VGG16, and MobileNet. Additional performance metrics—precision, sensitivity, and Matthews correlation coefficient (MCC)—further confirm the robustness of the approach. The results demonstrate the potential of deep learning for automating pellet size monitoring and highlight its industrial relevance for improving efficiency and quality in steel production.

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